Howdy, traveler! 🧳 It’s Javier from The Boot Jack, and if you're like me, you don’t hit the road without your cowboy essentials—especially your hat and boots.
Whether you're headed to a rodeo, a wedding, or just want to bring a little Western flair wherever you go, knowing how to pack your cowboy gear the right way is the difference between showing up in style or showing up with a squashed hat and scuffed boots.
So let’s get into it—here’s your ultimate guide to packing your cowboy hat and boots like a pro.
How to Pack a Cowboy Hat
1. Use a Hat Carrier (Best Option)
A hard-shell hat carrier is your best friend on the road. It protects the brim and crown, holds its shape, and fits easily in the overhead bin or trunk.
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Look for one with adjustable straps and padding.
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Some even fit two hats!
👉 Don’t have a hat case? Keep reading for the DIY option 👇
2. The DIY Method: Pack in a Suitcase
If you're flying light or don’t own a carrier, you can use your suitcase:
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Start with a firm base: Place jeans or rolled-up clothes at the bottom of your bag.
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Invert the hat: Place it upside down with the crown facing down, brim up.
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Fill the crown: Stuff it gently with socks, tees, or bubble wrap to keep its shape.
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Surround the brim: Add more clothing around the brim so it doesn’t shift.
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Don’t pack on top: Keep it topmost to avoid crushing it.
3. Never Do This:
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Don’t crush it flat.
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Don’t hang it from the crown.
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Don’t leave it in a hot car—it can warp!
How to Pack Cowboy Boots
1. Clean Them First
Dust and dirt can settle and stain leather over time—especially during long travel. Give them a quick brush before packing.
2. Use Boot Trees or Stuff Them
Insert boot trees, socks, or even rolled t-shirts into each boot to maintain shape and prevent creasing.
3. Wrap Them Up
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Use cloth boot bags, a pillowcase, or bubble wrap to avoid scratches.
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Leather boots, especially exotics, can scuff easily when rubbing against each other or hard objects.
4. Pack Smart in the Suitcase
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Lay your boots sole-to-sole, then position them along the edge or bottom of the suitcase.
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Fit clothing items around them to prevent shifting.
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Bonus: Stuffed boots double as storage space for small items like belts, ties, or cologne!
Flying with Western Wear: Tips for the Airport
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Wear your boots if they’re your bulkiest item.
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If you're bringing a felt hat, never check it. Use a carry-on or hat carrier instead.
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At TSA? Expect to remove boots during screening—wear socks you’re proud of 😉
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Hat won’t fit in the overhead? Ask the flight attendant nicely to place it in the coat closet if available.
Caring for Your Gear on the Go
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Hat shape looking rough? Use steam from a hot shower to reshape gently (carefully!) while traveling.
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Boots dirty after the trip? Wipe with a damp cloth, condition if needed, and always store upright.
Don’t Have a Hat Carrier or Boot Bag Yet?
We’ve got everything you need to travel like a cowboy, not a rookie:
From felt hats and exotic boots to the bags that protect them, we’ve got your back.
Final Thoughts
Your cowboy hat and boots are more than just clothes—they’re part of your story. Treat them with care when you travel, and they’ll keep showing up strong with you wherever the trail leads.
So next time you're packing for a trip, follow these tips to keep your Western gear safe, polished, and ready to ride.
